Fabrication

CAPABILITIES

Black Cat offers shop fabrication services as an extension of our offering to clients. Scroll down to discover more.

Black Cat offers a fully equipped purpose-built workshop suitably located within Ras Laffan Industrial City (RLIC) at West Support Services area, approximately 2km from RLIC North Main gate 2, fully operational since 2015.

The facility comprises a 5,000 m² fully covered workshop sited on area of 33,000 m² fenced area.

Our workshop is fully powered with necessary lighting and air ventilation/exhaust fans, several overhead cranes (up to 32T), CNC Machines, and JIB cranes to support effective fabrication works. All existing roads to workshop location are in excellent conditions and hence material handling are safe and efficient.

# Advantages
_ Significantly lower costs
_ Improved quality and accuracy (Thus allowing reduced time for site installation/fit-up)
_ Shorter time periods between notification and fabrication
_ Reliable delivery of fabricated components
_ Throughput of up to 500T per month of structural steel fabrication and
_ Up to 13,000 WDI per month for pipe spool fabrication (CS, SS * Alloy)

# Services
_ CNC pipe cutting and beveling 
_ CNC beamline for structural components
_ CNC plate cutting and punching/drilling machines
_ Integrated machine control system
_ Blasting and painting
_ Material handling systems includes 5 overhead cranes (up to 32T capacity)
_ Piping and Structural Steel Fabrication works
_ Oilfields and Petrochemical skids
_ Post weld heat treatment
_ Cold Bending
_ Advanced pipe cutting and beveling with CNC pipe profiling equipment
_ Advanced beam processing with CNC multi-spindle beam drilling and saw line.
_ Advanced plate processing (drilling, milling, thermal & plasma cutting) with CNC plate line
_ Instrument calibration works
_ Open and closed storage areas 

# Software’s used
_ Tekla
_ Spoolgen
_ Cadworks
_ Isogen
_ Autocad
_ Shopman

# Projects Handled
_ BCEC EPIC CNG Project, Structural & Piping Fabrication
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Qatar Shell CPR Turnaround Project 2019, 8000 Dia Inch (36″ – 48 mm Thk)
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Qatar Shell Minor Projects
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NKOM (Rosetti-OG) LEGPOT, Offshore platform Fabrication 220 Ton
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NKOM (McDermott – OP), Subsea Piping Fabrication 7500 Dia Inch
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Chiyoda (RasGas) Helium 3 Fabrication, Piping 45000 Dia inch, Structural
_ Qatar Shell – SEC Cooler Fabrication, 150 Tons structural fabrication
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Qatar Shell – FCD, HID, HOG, BI0-3, OXYGEN Projects
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BCEC EPIC – Khuff well & Slot Fabrications, Piping and Structural
_ Cold bending supply for pipeline projects up to 20

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