Fabrication
Black Cat offers shop fabrication services as an extension of our offering to clients. Scroll down to discover more.
Blackcat has a new 33,000 m² compound, including
a 4,050 m² fully enclosed Workshop in Ras Laffan
Industrial Area approx.2 km from RLIC North Main
Gate No.2.
This workshop is fully powered, has several
overhead cranes, CNC Machines for Piping and
Structural Fabrication with DNC System, advanced
Software for Piping and Structural work
preparation, material handling equipment, storage
yards, with a fully functional office facility on the
top floor.
Our workshop currently has 33.000 dia/month
piping 500 ton/month Structural Fabrication
Capacity.
The workshop offers a full range of services for
EPIC projects, planned, breakdowns, shutdown, and
maintenance projects including the detailed
planning, engineering, and management of these
activities.
# Advantages
_ Significantly lower costs
_ Improved quality and accuracy (Thus allowing reduced time for site installation/fit-up)
_ Shorter time periods between notification and fabrication
_ Reliable delivery of fabricated components
_ Throughput of up to 500T per month of structural steel fabrication and
_ Up to 33,000 WDI per month for pipe spool fabrication (CS, SS * Alloy)
# Services
The range of services will include but not necessarily be limited to the following:
_ Piping Fabrication for all type of steels.
_ Structural Steels Fabrication including supports, handrails, ladders, platforms, equipment foundation frames.
_ Assembly.
_ Specialized fabrication works like Structural Tanks, conical vent, stack assembly.
_ Advanced Pipe cutting and Bevelling with CNC Pipe profile cutting machine .
_ Advanced beam processing with CNC multi-spindle beam drilling and saw line.
_ Advanced plate processing (drilling, milling, thermal & plasma cutting) with CNC plate processor.
_ Integrated Machine control system .
_ PIG Launcher & Receiver fabrication and hydrotesting.
_ Subsea Piping fabrication in concrete pipes.
_ Offshore platform fabrication.
_ Procedure qualification , Welder qualification , Test mockup.
_ Cold bending of pipes upto 20”.
_ Hydrotesting of piping spools.
_ Blasting and Painting works.
_ Instrument Calibration services.
_ Post weld heat treatment.
_ Warehousing.
_ Lay down areas, Office floors.
# Software’s used
_ Tekla
_ Spoolgen
_ Cadworks
_ Isogen
_ Autocad
_ Shopman
# Projects Handled
_ BCEC EPIC CNG Project, Structural & Piping Fabrication
_ Qatar Shell CPR Turnaround Project 2019, 8000 Dia Inch (36″ – 48 mm Thk)
_ Qatar Shell Minor Projects
_ NKOM (Rosetti-OG) LEGPOT, Offshore platform Fabrication 220 Ton
_ NKOM (McDermott – OP), Subsea Piping Fabrication 7500 Dia Inch
_ Chiyoda (RasGas) Helium 3 Fabrication, Piping 45000 Dia inch, Structural
_ Qatar Shell – SEC Cooler Fabrication, 150 Tons structural fabrication
_ Qatar Shell – FCD, HID, HOG, BI0-3, OXYGEN Projects
_ BCEC EPIC – Khuff well & Slot Fabrications, Piping and Structural
_ Cold bending supply for pipeline projects up to 20
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